Machining Equipment

The company is equipped with over 60+ high-end CNC machining devices, forming a complete process chain from turning, gear hobbing, heat treatment to precision grinding, with machining accuracy up to DIN Class 5:

Turning Machining Center (35+ Units)

Main Equipment Cluster:
CNC Lathes: HEADMAN T55/T65 series, DOOSAN PUMA245, STAR SB-20J automatic lathes, covering φ21–350mm outer diameter range, maximum machining length 1500mm (De Wei DWG1500).
Swiss-Type Lathes: CITIZEN A20, Ningjiang CKC1120V, dedicated to precision machining of slender shafts below φ21mm, with length-to-diameter ratio up to 1200/200.
Automation Cells: Pinsun S108 automatic loading CNC lathe, equipped with NACHI MC-20-01 robotic loading/unloading system, achieving unmanned production.

Gear Processing Equipment (10+ Units)

High-Precision Gear Manufacturing Cluster:
CNC Gear Hobbing Machines: Ningjiang Machine Tool YK3610V (module 3mm), YKJ3610 (module 2.5mm), Chongqing Machine Tool SKS3112 (module 4mm), capable of processing spur and helical cylindrical gears.
CNC Gear Shaping Machines: Changji Technology YKS5132 series (module 8mm, outer diameter 320mm), specializing in internal ring gears and multi-stage gear processing.
Precision Gear Grinding Machines: Qinchuan Machine Tool YKZ7230 (CNC worm grinding wheel gear grinder), Xinghe PG2840 (gear grinder), processing accuracy up to DIN Class 4, surface roughness Ra≤0.4μm.
Gear Skiving Machine: Changji Technology YK8132A (module 4mm), dedicated to hard tooth surface finishing.

Precision Finishing & Special Processes

Grinding Equipment:

CNC Centerless Grinding Machines: Xingfuxiang HFC-18-15A, Taiwan Rongguang MFG20, equipped with automatic loading/unloading robotic arms, roundness of shaft parts below φ50mm outer diameter can reach ≤0.001mm.
CNC Cylindrical Grinding Machines: Beijing No.2 Machine Tool MB1320E, De Wei Precision DW-350-CNC series, maximum grinding length 800mm, radial runout ≤0.003mm.

Special Processing:

Friction Welding Machine: Shengchun Machinery MCH-20B (20-ton capacity), achieving high-quality connection of dual-metal shaft cores (such as 20CrMnTi+45# steel), weld strength coefficient ≥95% of base material.
Thread Rolling Machine: Xingchen Machine Tool ZPA series (20–25 tons), for processing spline shafts and threads, accuracy up to Class 7.
Broaching Machine: CH1-1013 (16 tons), for efficient processing of internal keyways and special-shaped holes.
Machining Center: DOOSAN CNM560, Yingtuo Technology F-6, for milling and drilling of gearbox housing parts.

Heat Treatment & Surface Treatment

Induction Heating Equipment: Hengjing Induction HKVP5012, used for surface hardening of shafts, with controllable hardened layer depth (0.5–3mm), surface hardness HRC 58–62.