Core Equipment Group:
1
Coordinate Measuring Machine (HEXAGON IDFA3E-23): Spatial accuracy ≤1.5μm, used for full-dimension inspection of complex housing parts.
2
Shaft Optical Measuring Instrument (VICI Vision MTL Series): Equipped with 2 MTL M606 units and 1 MTL500 Evo, capable of automatic detection of shaft diameter, length, runout, and concentricity, with measurement efficiency 5 times higher than traditional methods.
3
Roundness/Cylindricity Tester: 2 Mahr MMQ-100 units and 1 Wiltshire DTP-1000, radial runout detection accuracy reaches 0.1μm level.
Gear Specialized Inspection
1
Gleason Gear Analyzer (300 GMS): Imported from USA, capable of detecting tooth profile error, alignment error, and cumulative pitch error (Fp), meeting DIN Class 4 accuracy verification requirements.
2
Intelligent Double-Flank Gear Tester (HL-200): Rapidly detects radial composite deviation of gear pairs, suitable for 100% full inspection in batch production.
3
Gear Double-Flank Tester (Harbin Measuring 3102): Traditional mechanical detection, serving as backup verification for electronic measuring instruments.
Material & Reliability Laboratory
1
Spark Spectrometer (NCS Spark CCD 6000): Completes quantitative analysis of material chemical composition within 30 seconds, ensuring compliance of alloy steel compositions such as 16MnCr5 and 20CrMnTi.
2
Metallographic Analysis System: Equipped with metallurgical microscope (4XC-V), cutting machine (Q-2B), mounting machine (XQ-2B), and polishing machine (MP-2C), capable of detecting carburized case depth and martensite grade.
3
Hardness Testing: Vickers hardness tester (HXD-1000TMC) for surface hardened layer, Rockwell hardness tester (HR-150A) for core hardness.
4
Environmental Testing: Salt spray test chamber (Model 60) for verifying anti-corrosion coating performance, electrolytic coating thickness gauge (TD-1) for detecting surface treatment layer thickness.
